In brief

For a retrofit or flexible cell, first establish which layout, robot, tooling, fixtures, programme information and interfaces describe the current installation. Define the proposed change and the variants to be represented; record differences between the available model and the cell on site.

Separate retained equipment and behaviour from the proposed work. Use the interface review to assign missing information, physical checks and the evidence needed before a changed sequence is accepted.

On the production floor

Plan for the conditions your team handles every day — Robot Offline Programming

Plan robot offline programming around your parts, process, cycle time, tooling, recovery and acceptance criteria. Discuss the highest-risk feasibility questions with Oxford Industrial Automation. For retrofit or flexible cells involving robot simulation and offline programming, the deciding details include part, product and process variation for robot simulation & offline programming, required cycle and production pattern and run-off criteria and production evidence.

Discuss your application
Your application

Details worth resolving early for retrofit or flexible cells involving robot simulation and offline programming

Question 1

Part, Product and Process Variation for Robot Simulation & Offline Programming

Identify the existing and proposed part variants and the revisions of the layout, fixtures and tooling used to represent them. Record which differences can be reviewed in the model and which require a survey, measurement or physical trial.

Question 2

Arrival Pattern and Presentation

For retrofit or flexible cells involving robot simulation and offline programming, describe the current position, required outcome, acceptable limits and known exceptions for arrival pattern and presentation. That lets us compare options against your real production rather than one nominal value.

Question 3

Required Cycle and Production Pattern

For retrofit or flexible cells involving robot simulation and offline programming, describe the current position, required outcome, acceptable limits and known exceptions for required cycle and production pattern. That lets us compare options against your real production rather than one nominal value.

Question 4

Tooling, Sensing and Process Interfaces

List the interfaces that will be retained, altered or added, together with the available drawings and behaviour descriptions. Identify assumptions about other equipment and assign who will confirm them before the changed sequence is put into routine use.

Question 5

Operator Access, Recovery and Changeover

Plan the changeover around the existing operating arrangement, authorised programme and setting backups, and a documented response if the changed sequence does not meet the agreed checks. Record who controls revisions and who confirms the resulting physical arrangement.

Question 6

Run-Off Criteria and Production Evidence

For retrofit or flexible cells involving robot simulation and offline programming, describe the current position, required outcome, acceptable limits and known exceptions for run-off criteria and production evidence. That lets us compare options against your real production rather than one nominal value.

Your operating cycle

Plan for more than automatic running

Include replenishment, normal production, planned change, short stops, fault recovery, cleaning and maintenance for retrofit or flexible cells involving robot simulation and offline programming. A fast automatic step can still leave your team with a slow or awkward overall process.

Prove the result

Test retrofit or flexible cells involving robot simulation and offline programming against representative parts, tooling and difficult cycle conditions

Normal production

Run the agreed product or part mix for retrofit or flexible cells involving robot simulation and offline programming at your intended operating pattern.

Difficult conditions

Include credible extremes for part, product and process variation for robot simulation & offline programming and arrival pattern and presentation.

Fault and recovery

Review the effect of an interruption or an unexpected response in the proposed sequence. Record which recovery decisions can be considered in the model and which require the assessed procedure and checks on the physical cell; do not treat a simulated restart as permission to restart production.

Important limits

Be clear about what the trial has shown

Compare with Repeatable Production Using Robot Simulation and Offline Programming if that operating pattern is closer to your application.